BSpoke Automotive / Engineering software

3DSusp Web

Suspension engineering,
from hardpoints to the full vehicle.

Connect geometry, kinematics, loads, setup and optimization in one browser workspace. Develop the architecture, investigate its behaviour and refine the geometry with immediate feedback.

Browser-based workspaceLocal calculationsCustom reports

Free access with registration. Beta version for evaluation purposes.

Suspension geometry in its vehicle context

Geometry · Kinematics · Loads · Optimization

01 / Model definition

Design the architecture.
Refine every connection.

Start with the suspension layout, then add the auxiliary elements. Springs, pushrods, pullrods and anti-roll bars can connect to upright, wishbone, single-link or rocker elements.

Suspension architectures

  • Double wishbone
  • Five-link
  • Hybrid: wishbone + multilink
  • MacPherson strut / split links
  • Integral link
  • Semi-trailing arm

Actuation & coupled elements

  • Pushrod / pullrod / torsion bar
  • C-shape and T-shape anti-roll bars
  • Third element
  • Decoupled heave spring / roll spring
  • Steering system
  • Driveshafts

Heave and roll elements

Heave and roll elements

Anti-roll bars and third element

Anti-roll bars and third element

02 / Kinematics & loads

One geometry.
Two connected layers of analysis.

Motion studies and quasi-static force paths use the same hardpoints, wheel definition and operating state.

Motion inputs / outputs

Kinematics

Investigate heave, steer, roll and bump steer. Examine camber, toe, caster, kingpin, roll centre, steering ratio, Ackermann, motion ratios, “anti” effects and many other KPIs.

Kinematic model

Kinematic model

Kinematic curves & custom reports

Kinematic curves & custom reports

Force inputs / outputs

Load paths

Apply contact-patch and wheel-centre forces and moments. Inspect link loads, reactions at the spring and chassis pick-up points, anti-roll actions, rocker torque and the resulting force paths.

Forces through the suspension

Forces through the suspension

Tabular force results

Tabular force results

03 / Built-in optimization

Target curves become
hardpoint coordinates.

The built-in, multi-variable, multi-target optimization engine refines the geometry in seconds. A self-developed solver moves selected hardpoints inside constrained 3D domains, targeting user-defined kinematic gradients or curves.

  1. 01

    Variables

    Select the hardpoints to move.

  2. 02

    Domains

    Constrain their allowable 3D regions.

  3. 03

    Target curves

    Define the required kinematic response.

  4. 04

    Convergence

    Follow the solution as the geometry is refined.

Constrained design domains

Constrained design domains

Target definition

Target definition

Optimization convergence

Optimization mode / Convergence history & hardpoint coordinates

04 / Performing setup modifications

Replicate setup adjustments.

Apply controlled static changes, compare the solved state with the baseline, then apply or export the modified setup.

Setup mode

  • Modify ride height through pushrod, spring or split-rocker independent adjustments.
  • Vary wishbone link and track-rod lengths.
  • Switch chassis-side pick-up points.
  • Add wheel-side camber shims.
  • Compare baseline and modified camber, toe, caster, ride height and other setup outputs.
  • Inspect spring-length and motion-ratio variations.
  • Use ghost geometry, synchronized 2D/3D views and a live monitor.

Ride-height adjustment with a pushrod

Setup mode / Ride-height adjustment with a pushrod

Fine-tuning the motion ratio

Rocker mode.
A different point of view.

Define pushrod, spring, anti-roll bar and rocker coordinates in the local rocker plane. Inspect motion ratios, lengths, angles and moment arms, then apply the modifications.

The local rocker plane

The local rocker plane

05 / Speeding up the design process

Front and rear ends.
One vehicle model.

Full vehicle mode connects both axles in the same workspace. Synchronize the motion to investigate the suspension behaviour at vehicle level.

Full vehicle mode

Full vehicle mode
Axle pairing
Load a second .SPM as the auxiliary axle while the current model remains primary.
Automatic placement
Wheelbase and contact-patch references position the auxiliary model consistently.
Vehicle-level comparison
Synchronize motion and compare front and rear axle behaviour in heave and roll.

Synchronized front & rear axle views

Synchronized front & rear axle views

Front & rear kinematic comparison

Front & rear kinematic comparison

06 / The engineering workspace

CAD context within
the suspension model.

Import STEP bodywork around the live suspension model. Generate and export the wheel envelope to CAD for packaging and interference assessment.

STEP mesh import

Place bodywork, wings, uprights or packaging volumes in the same 3D context as the suspension.

STEP bodywork & live suspension

STEP bodywork & live suspension

Custom tyre profile

Import your 2D tyre profile, generate the wheel envelope across the full heave and steer range, and export the envelope surface as a STEP file.

Wheel envelope

Wheel envelope

Clash & interference checks

Detect interference between bodywork, suspension links, springs and rocker, and the tyre/wheel envelope.

Suspension & wheel clearance

Suspension & wheel clearance

Race-car STEP model credit: Fahmi Fitra / GrabCAD

07 / 3DSusp Web

From the desktop application
to the browser workspace.

Introduced seven years after the original desktop version, 3DSusp Web brings suspension kinematics design and analysis to the browser. Develop complex layouts from a first draft, optimize with the built-in multi-variable, multi-target engine, investigate load paths and customize your reports.

Trackside setup, rocker-plane and full vehicle modes extend the workflow. Development continues, with more capabilities to come.

Available in beta

Explore 3DSusp Web

Access is free with registration. The beta version is intended for evaluation purposes.

Access the beta

To report a bug or share a suggestion, write to info@bspokeautomotive.it.

Keep the technical overview

The complete brochure

All eight slides, including the original technical illustrations, available as a downloadable PDF.

Download brochure PDF

PDF · 8 pages · 1.4 MB

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